For applications demanding micron-level accuracy, our precision injection molding services deliver parts that adhere to the most stringent specifications. XCMachining combines advanced molding technology with meticulous process control to produce components you can trust.

Critical Tolerance Management

• Laser-Aided Mold Finishing: Ensures cavity surfaces meet surface-finish requirements down to Ra 0.2 µm.

• High-Accuracy Molds: Manufactured on five-axis CNC machines, delivering dimensional repeatability below ±0.01 mm.

• Environmental Control: Temperature-controlled molding cells minimize seasonal or shop-floor variations.

Specialized Equipment

• All-Electric Injection Presses: Offer shot-to-shot consistency and reduced cycle-time variability.

• Micro-Molding Capability: Down to 0.1 g shot weights for medical or micro-electronics components.

• High-Speed Molding: Up to 500 mm/s injection speeds for thin-wall and optical parts.

Material & Process Optimization
Our material engineers select specialty resins—liquid crystal polymers (LCP), high-flow grades, and low-warpage compounds—matched to part geometry and performance needs. Finite-element analysis (FEA) of flow and packing ensures minimal internal stresses and warp.

Quality Assurance Protocols

1. Coordinate Measuring Machine (CMM): Automated, in-cell inspection for rapid feedback.

2. Statistical Process Control (copyright): Real-time data capture for continuous process improvement.

3. Certifications: ISO 9001 and medical-grade quality systems, including clean-room molding if required.

Applications

• Medical Device Components: Syringe barrels, microfluidic cartridges.

• Optical Parts: Lens housings, LED fixtures.

• Electronics: Connectors, sensor housings with precise snap-fits.

Deliver precision you can measure—partner with XCMachining for precision injection molding that keeps your project on tolerance and on time.